The Electronic Cigarette Holder Capping Machine is a high-precision automatic compression system engineered specifically for the assembly of electronic cigarette sets. Designed for versatility, this equipment specializes in the seamless assembly of atomizer covers, utilizing a powerful pneumatic compression mechanism to ensure a perfect seal and consistent structural integrity across every unit produced.
By integrating advanced stepper or servo motor controls with high-grade guide rails, the machine offers exceptional flexibility, allowing operators to adjust height and pressure settings to accommodate various cigarette capacities. Its compact footprint and intuitive interface make it an ideal solution for manufacturers seeking to balance high-volume output with rigorous quality control standards.
Detailed Parameters
| Fixture Capacity | 1 set of fixtures | Compression Height | 10-180mm (Adjustable) |
|---|---|---|---|
| Compression Accuracy | ± 0.01mm | Production Efficiency | 1,000 - 12,000 PCS/H |
| Max Compression Force | 1,000KG / 1T | Driving Mode | Stepper/Servo Motor + Guide Rail/Screw |
| Motion Range (Y/Z) | 300 / 100 (mm) | Operation Interface | Touch Screen (CN/EN OS) |
| Power Supply | Single phase AC110/220V | Rated Power / Size | 300W / 650750800mm |
Key Advantages
Industrial Precision
Achieve a tight tolerance of ± 0.01mm, ensuring every atomizer cover is seated perfectly for zero-leak performance.
High Throughput
Boost your production line with a capacity of up to 12,000 units per hour, significantly reducing lead times.
Flexible Adaptation
Quickly switch between different cigarette capacities via adjustable fixtures and height settings (10-180mm).
Intuitive Control
User-friendly touch screen interface with dual-language support for seamless operation and monitoring.
Compact Ergonomics
Small machine size (650x750x800mm) optimizes floor space without sacrificing pneumatic power.
Heavy-Duty Power
Delivers a maximum rated compression of 1 ton, providing the force necessary for high-density assemblies.
Product Gallery
Management Platforms
Fixture Management
Easily organize and swap fixtures for different electronic cigarette models to maintain versatility.
Pressure Calibration
Digital control of pneumatic pressure to prevent component damage while ensuring tight capping.
Real-time Monitoring
Touch screen alerts for cycle completion and system status to minimize operational downtime.
Motor Synchronization
Precision synchronization between servo motors and guide rails for smooth Z-axis movement.
Batch Tracking
Optimize production flow by tracking hourly output against the 12,000 PCS/H target.
System Maintenance
Simplified maintenance access to pneumatic lines and screw drives for long-term reliability.
Investment Return Comparison
| Metric | Manual Assembly | Automatic Capping Machine |
|---|---|---|
| Production Speed | Low (Manual) | High (Up to 12k PCS/H) |
| Precision Level | Variable/Human Error | Ultra-High (± 0.01mm) |
| Labor Cost | High per unit | Minimal per unit |
| Consistency | Inconsistent | Industrial Standardized |
| ROI Timeline | N/A | Rapid (Short-term) |
Frequently Asked Questions
Yes, the machine is designed with adjustable fixtures and a compression height range of 10-180mm, making it compatible with various cigarette capacities and set heights.
The equipment features a maximum rated compression force of 1,000KG (1 Ton), ensuring a secure and airtight fit for atomizer covers.
High precision is achieved through the combination of a high-performance stepper/servo motor and precision-engineered guide rails and screws.
Yes, the machine is equipped with a touch screen display featuring a dual-language operating system supporting both Chinese and English.
The machine operates on a single-phase AC110/220V power supply with a rated power consumption of 300W, making it easy to integrate into most industrial settings.
It is typically used in the final assembly stage, specifically for the automatic compression and capping of atomizer covers before packaging.
