The Channel Battery Capacity Divider Cabinet is a professional-grade, high-capacity performance testing system specifically engineered for industrial-scale evaluation of lithium-ion, lithium polymer, nickel hydrogen, and nickel cadmium batteries. By integrating high-reliability lead-type connections with advanced constant current source technology, this system ensures unmatched precision and stability, making it an essential tool for high-throughput manufacturing environments.
Designed for maximum scalability and operational efficiency, the system utilizes a modular architecture that allows seamless expansion from a single unit up to 256 modules. With integrated intelligent power-off protection and comprehensive data logging, it provides a secure, fail-safe solution for verifying battery capacity and consistency, ensuring that every cell meets stringent industrial quality standards before deployment.
Detailed Parameters
| Channels per Unit | 8 Independent Channels | Contact Interface | RS232 |
|---|---|---|---|
| Input Power | AC220V±10%, 50Hz | Power Consumption | Approx. 300W per unit |
| Input Impedance | ＞10mΩ | Leakage Current | ＜0.5μA |
| Current Range | 0.06A - 5A | Current Accuracy | ±0.1% FS |
| Voltage Range | 0.7V - 10V | Voltage Accuracy | ±0.1% FS |
Key Advantages
Data Integrity
Intelligent power-off protection and UPS compatibility prevent data loss, featuring automatic self-recovery upon system restart.
Flexible Operating Modes
Supports three versatile modes: Constant Current/Voltage Charging, Static Pause, and Constant Current Discharge.
High Precision
Utilizes a professional four-wire testing method and constant current source technology for maximum measurement accuracy.
PC Controlled
Fully integrated computer control system for reliable real-time data collection, monitoring, and process management.
Smart Sorting
Advanced battery sorting based on capacity or platforms, with seamless Excel report export for easy classification.
Modular Design
Scalable structure supports up to 256 modules, allowing easy installation and maintenance for mass production.
Product Gallery
Management Platforms
Scalable Architecture
Effortlessly expand from 8 to 2048 channels to match your production growth requirements.
Automated Workflow
Programmable work steps (up to 254) and continuous cycles for fully unattended testing.
Event Logging
Comprehensive recording of every test event and data point for complete industrial traceability.
Safety Monitoring
Real-time voltage and current monitoring to prevent overcharge or discharge risks during testing.
Data Export
Direct integration with Microsoft Excel for rapid report generation and detailed quality analysis.
Precision Tuning
Customizable sampling time (1-900s) and step time (1-30000min) for specific application needs.
Investment Return Comparison
| Comparison Feature | Standard Testers | Capacity Divider Cabinet |
|---|---|---|
| Channel Scalability | Fixed Capacity | Modular (Up to 256 Units) |
| Data Recovery | Manual Restart | Auto-Recovery / UPS Support |
| Sorting Efficiency | Manual Grading | Automatic System Sorting |
| System Accuracy | Standard 2-Wire | Precision 4-Wire Method |
| Maintenance Cost | High (Full Unit Replace) | Low (Modular Replacement) |
Frequently Asked Questions
The system is specifically designed for high-capacity lithium-ion, lithium polymer, nickel hydrogen, and nickel cadmium batteries.
The system calculates consistency based on capacity or charge/discharge platforms and exports results to Excel for automatic or manual classification.
The equipment features intelligent power-off protection. When used with a UPS, it ensures the software exits normally and recovers to the last test point upon power-up.
Yes, the modular design allows a single computer to control between 1 and 256 module units, making it easy to scale as your production grows.
The four-wire method eliminates the influence of lead resistance, providing significantly higher accuracy for voltage and capacity measurements.
Yes, the system provides a comprehensive logging function and allows all test results to be imported directly into Microsoft Excel for detailed reporting.
