The Dual Platform Magnet Assembly Machine is a high-precision industrial solution engineered for the automated installation of magnets onto oil tanks or battery rod seats. By integrating advanced automatic magnet loading and a dual-station configuration, this system eliminates manual errors and optimizes the assembly process for swing plate materials, ensuring consistent quality across high-volume production lines.
Designed for seamless integration into electronic industrial manufacturing, the equipment features a one-click operation interface and PLC-driven control. With a robust design focused on stability and precision, it provides a scalable solution for manufacturers looking to enhance their UPH (Units Per Hour) while maintaining strict tolerance standards of 0.02mm across all movement axes.
Detailed Parameters
| Z-Axis Travel | 100mm | Z-Axis Speed | 0-50mm/s (Acc: 0.02mm) |
|---|---|---|---|
| X-Axis Travel | 400mm | X-Axis Speed | 0-300mm/s (Acc: 0.02mm) |
| Y-Axis Travel | 300mm | Y-Axis Speed | 0-200mm/s (Acc: 0.02mm) |
| Drive Mode | Stepper Motor | Workstations | Dual Station |
| Design UPH | 1300~1500 units | Control System | PLC + HMI Interface |
Key Advantages
High Precision
Achieves an accuracy of 0.02mm across X, Y, and Z axes for perfect magnet placement.
Rapid Throughput
Optimized dual-station design delivers a high UPH of 1300 to 1500 units.
One-Click Operation
Simplified workflow allows operators to start complex assembly cycles with a single touch.
Intuitive HMI
PLC-based Human Computer Interface for real-time monitoring and easy parameter tuning.
Stable Performance
Powered by high-grade stepper motors ensuring vibration-free and stable operation.
Automated Loading
Automatic magnet loading reduces manual handling and minimizes contamination risks.
Product Gallery
Management Platforms
Production Tracking
Real-time monitoring of UPH and output volume via the integrated PLC system.
Parameter Control
Dynamic adjustment of X/Y/Z axis speeds and travel distances through the HMI.
Error Diagnostics
Instant alert system for component jams or loading failures to minimize downtime.
Quality Assurance
Strict adherence to 0.02mm tolerance checks for every assembled unit.
Material Flow
Optimized dual-platform handover to ensure continuous feeding of battery rod seats.
Energy Management
Standard 220V AC power supply integration for efficient industrial energy usage.
Investment Return Comparison
| Metric | Manual Assembly | Dual Platform Machine |
|---|---|---|
| Daily Output | Low / Variable | High (1300-1500 UPH) |
| Placement Accuracy | ±0.5mm (Approx) | ±0.02mm (Precise) |
| Labor Cost | High (Multi-operator) | Low (Single operator) |
| Defect Rate | Moderate to High | Ultra-Low / Stable |
| ROI Period | N/A | Fast Recovery (High Efficiency) |
Frequently Asked Questions
It is primarily used in electronic industrial equipment manufacturing, specifically for producing battery rod seats, oil tanks, and electronic cigarette components.
The dual-platform allows for simultaneous loading and processing, reducing the idle time of the assembly head and increasing UPH to 1500 units.
Yes, the X, Y, and Z axes are programmable via the HMI and PLC, allowing adjustments for various component dimensions.
The machine maintains a high precision of 0.02mm across all three axes of travel, ensuring consistent quality.
Absolutely. With one-click operation and an intuitive Human Computer Interface (HMI), minimal training is required for daily operation.
The equipment operates on a standard 220V AC power supply at 50/60Hz, making it compatible with most industrial environments.
