The Electronic Cigarette Puller Machine is a high-precision, semi-automatic production solution specifically engineered to optimize the extraction of center rods from oil-filled products. Designed for seamless integration into electronic cigarette assembly lines, this equipment utilizes a universal fixture system to ensure maximum compatibility across various product models, significantly reducing setup time and manual labor.
By leveraging advanced PLC control and a high-torque stepper motor system, the machine achieves an impressive throughput of 4,000 to 5,000 units per hour (UPH). This industrial-grade puller combines mechanical stability with an intuitive HMI interface, providing manufacturers with a reliable tool to enhance production efficiency while maintaining strict quality control during the extraction process.
Detailed Parameters
| Equipment Function | Semi-automatic center rod extraction from oil-filled products | Product Placement | Professional Plate Fixture |
|---|---|---|---|
| Mobile Mode | Stepper Motor + Lead Screw | Control System | PLC + 7-inch HMI Touch Screen |
| Design UPH | 4,000 - 5,000 (Depending on product size) | Power Supply | 220V AC 50/60Hz |
| Gas Source | 0.5 ～ 0.7Mpa | Equipment Dimensions | L650 W750 H800mm |
| Fixture Type | Universal Fixture for multi-product use | Operation Mode | Semi-automatic / Manual Control |
Key Advantages
High Precision
Utilizes lead screw and stepper motor technology for micron-level extraction accuracy.
High Throughput
Achieves 4000-5000 UPH, drastically increasing your daily production output.
Universal Design
Equipped with universal fixtures to handle multiple product sizes with ease.
Intuitive HMI
7-inch HMI screen allows for real-time monitoring and easy parameter adjustments.
Stable Performance
Industrial-grade PLC ensures consistent operation with minimal downtime.
Compact Footprint
Optimized dimensions (650x750x800mm) to fit into any workshop layout.
Product Gallery
Management Platforms
Production Tracking
Monitor the number of extracted units in real-time via the PLC interface.
Parameter Optimization
Fine-tune extraction speed and depth through the 7-inch HMI screen.
Error Alert System
Instant notifications for pneumatic pressure drops or motor faults.
Quality Control
Standardized extraction process ensures zero damage to the product casing.
Fixture Management
Easy swap-out system for different plate fixtures to accommodate new models.
Energy Efficiency
Optimized power consumption (220V) for sustainable long-term operation.
Investment Return Comparison
| Metric | Manual Extraction | Our Semi-Auto Puller | ROI Improvement |
|---|---|---|---|
| Production Speed | ~500 units/hr | 4,000-5,000 units/hr | +900% Efficiency |
| Labor Cost | High (Multiple Workers) | Low (Single Operator) | Significant Reduction |
| Error Rate | Variable (Human Error) | Consistent (PLC Guided) | Ultra-Low Defect Rate |
| Setup Time | Long (Manual Adjustment) | Short (Universal Fixture) | Rapid Changeover |
| Consistency | Low | Industrial Standard | 100% Repeatability |
Frequently Asked Questions
Yes, the machine uses a universal fixture system and a flexible plate fixture design, allowing it to be easily adapted for various product sizes.
Maintenance is minimal; periodic lubrication of the lead screw and checking the pneumatic gas source stability are recommended to ensure long-term precision.
Yes, the 7-inch HMI allows operators to adjust parameters to match specific production requirements and cycle times.
The equipment requires a stable gas source between 0.5 to 0.7 Mpa to operate the pneumatic components effectively.
By automating the extraction of the center rod, it eliminates the slowest part of the manual process, enabling a throughput of up to 5,000 UPH.
The standard model is designed for 220V AC 50/60Hz. Please contact us if you require a customized voltage configuration for your region.
